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my gun will not fire if the bolt is a few thousands out of battery because of the angle of the hammer face it will not hit the firing pin
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GOOD . WATCH FOR BATTERING ON THE BOLT IF THE HAMMER DOES NOT HIT SQUARE. BEEN THERE .
MY NEW BULGY BOLT AN CARRIERS HAVE ABOUT .092" OF TRAVEL IN THE SLOT BACK AN FORTH.
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the only exposed part of the case when in the chamber is the extractor groove
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THATS IMPOSABLE ON A UNMODIFED BOLT!
THE BOLT FACE IS ABOUT .115 RECESSED ON A THE AVERAGE BULGY BOLT ACCORDING TO MY NOTES. SO YOUR GOING TO HAVE AT LEAST THAT MUCH . ANY LESS AN THE EXTRACTER MIGHT STILL CATCH BUT THE ROUND WILL NOT BE FULL CHAMBERED. AN YOU WILL HAVE THE BOLT HITTING THE BARREL OR A STOP .
IF YOU HAVE ZERO PROTRUSION YOU NOT FULLY CHAMBERING THE ROUND IF THE ROUND IS AGAINST THE BOLT. IT WILL BE AT LEAST .114" APROX FROM BEING SEATED ON THE SHOULDER.AT THE DATUM LINE IN YOUR CHAMBER IN A ZERO HEAD SPACE NO BOLT TO BARREL CLERANCE SITUATION. THAT WOULD BE A VERY UNSAFE SITUATION.
YOU GOING TO NEED A AT LEAST .112 TO .114 ON THE DOZEN OR SO BOLTS I HAVE SEEN AN THEN A LITTLE MORE ( I GO .008 BOLT TO CARRIER CLERANCE ON BOTH BLOW BACK AN GAS OP)
7.62 X 39 AVERAGES ABOUT .108" BOLT FACE RECESS BTW. AN THE CASE PROTRUSION IS ABOUT .113" THAT GIVES ABOUT .005 ON BOLT TO BARREL CLERANCE WITH ZERO HEAD SPACE. WITH .002 HEAD SPACE YOUR AT ABOUT .007 OFF THE BARREL ON A AVERAGE BUILD MINIUM.
I DONT HAVE NOTES ON WHAT FACTORY 5.45 CASE PROTRUSION IS BUT ITS GOING TO BE AT LEAST .115" AN LIKLEY .119 T0 .122.
I MILL CARRIERS ALL THE TIME WITH HIGH SPEED STEEL END MILLS I HAVE ALSO DRILLED THEM TO BE LIGHTER ON A BLOW BACK AS WELL AS CUT OFF CHARGING HANDELS THERE HARD BUT THERE NOT TO HARD TO MACHINE . THE BOLT IS ALSO MACHINABLE WITH HS STEEL TOOLING . I HAVE OPENED UP AT LEAST 20 BOLT FACES IN THE LAST 5 YEARS. IM NOT SURE WHY YOUR PUNCH WONT MAKE A DENT. IS IT A GOOD QUALITY ONE?? IM NOT SAYING THE CARRIER IS SOFT I WILL SAY THE GROOVE FOR THE BOLT IS NOT DESIGEND TO BE A LUG TO STOP THE BOLT .
YOUR MAIN PROBLEM IS YOU HAVE ABOUT ZERO SQUARE FACE TO FACE CONTACT BETWEENN THE BOLT AN THE CARRER!!! AN THATS WITH NEW PARTS! YOU PROPOSING TO PUT ABOUT POTENTIONALY 40000 PSI OF BOLT THRUST ( DONT QUOTE ME ON THE THOE NUMBERS AS BEING EXACT I DONT HAVE THE MATH IN FRONT OF ME) ON A CONTACT AREA THAT IS MADE UP TWO OPOSING RADIOUSES! HAVE YOU LOOKED AT THE ACTUAL CONTACT AREA????????? I HAVE ON 5 SEPRATE NEW BULGY 5.45 ASSEMBLIES AN THERE ALL THE SAME. . YOU HAVE ABOUT .080" WERE THE GROOVE IN THE CARRIER IS SQUARE AN NOT PART OF THE TWO RADIOUSES FROM THE MACHINING . I LOOKED A 5 BULGY CARRIERS AN THATS THE AVERAGE. THE REST OF THE SLOT IS NOT GOING TO BE MAKING CONTACT EVEN IF YOU HAD FULL BOLT CONTACT AN YOU DONT !
WITH THE BOLT SITTING ON A PAIR OF SQUARE RAILS WITH ZERO CLERANCE TO PREVENT THE BOLT FROM ROTASTING ( SOME THING THAT IS IMPOSSABLE TO HAVE ) THERE IS VERY LITTLE ARE OF THE BOLT THAT IS NOT ROUNDED TOUCHING THE CARRIER GROOVE IN FACT THERE MAY NOT BE ANY SQUARE AREA . THE CONTACT AREA WITH THE BOLT TO CARRIER IN THE REAR WARD AREA WERE TO SQUARE PARTS IS HITTING IS VERY SMALL WHEN THE BOLT LUGS ARE TRUE TO WERE THE CARRIER RIDES ON THE LOWER RAILS. IF THE OUTER EDGE OF THE LUG ROTATES ONLY ABOUT .020" YOUR NOT EVEN PUSHING ON TWO SQUARE PARTS! YOUR ACTUALY PUSHING ON TWO APOSING RADIOUSED AREAS THAT WILL TRY TO SPIN THE BOLT WITH REAR WARD PRESSERE IN THE DIRECTION OF UN LOCKING. YOUR TALKING AROUND 30,000 PSI CHAMBER PRESSURE AN ABOUT 4000 POUNDS OF POUNDS OF POSSABLE THRUST ( DONT QUOTE ME) PUSHING BACK ON A BASICALY CAMED TO THE SPIN BOLT IF THER IS ANY CLERANCE IN YOUR RECIVER TO BOLT . SINCE A NDS OR ANY RECIVER HAS A LOT OF UP AN DOWN PLAY AS WELL AS SIDE TO SIDE AN THEN THERE IS THE SLOP IN THE STEM TO CARRIER I SEE KNOW WAY YOUR NOT GOING TO HAVE THE BOLT TRYING TO ROTATE OUT OF ITS SLOT. I JUST TOOK A BARND NEW NDS RECIVER WITH OUT REAR TRUNION SO I COULD SLIDE THE CARREIR AN BOLT ASSEMPLY BACK PAST THE RAILS I USED A ROD TO GIVE REAR WARD THRUST ON THE BOLT AN WHEN THE BOLT CLEARED THE RAILS WITH JUST MINIMAL TWIST AN TAKING UP ALL THE SLOP THE BOLT ROTATRED OUT OF THE CARRIER EVERY TIME WEHN IT CLEARED THE RAILS ! NOW ADD ABOUT 5000 PUNDS OF THRUST IN THE ALSO SUDEN IMPULSE AN TELL ME HOW YOU EXPECT THE BOLT TO NOT TRY TO TWIST OUT ???? THE RAIL IS NOT DESIGNED TO STOP IT FROM TWISTING UNDER HIGH PRESSURE . FROM WHAT I CAN SEE WITH UNMODIFED PARTS THERE IS LIKLEY GOING TO BE A LOT OF PRESSURE ON THE RAIL. I CAN TELL YOU THAT JUST A UNEVEN LUG ENGAGEMTN ON A GAS OP WILL CAUSE THE CARRIER TO COCK FLEX THE RECIVER TO WIDEN IT PERMINATLY . I CANT IMAGINE WHEN YOUR TWO CONTACT AREAS ARE OPOSING RADIUSES OF THE EDGE OF YOUR CARRIER SLOT AN THE ROUNDED ARE OF THE BOLT.
EVEN IF THE SLOP IN THE ASSMPLY WERE NOT HERE AN YOU HAD A FULL CONTACT OF THE TWO SQUARE AREAS THAT YOU WILL NEVER ACHIEVE, YOU STILL ONLY HAVE ABOUT .080 OF AREA ON THE SLOT OF CONTACT AREA FOR THE BOLT TO HIT AN THER BOLT IS ONLY HITTING .030 IF YOUR LUCKY SQUARE.
YOUR WHOLE DESIGN IS DEPENDANT ON THE BOLT THAT IS BASCIALY ALREADY CAMED TO ROTATE OUT UNDER PRESSURE TO BE HELD IN BY A SHEET METAL RAIL ON A SHEET METAL RECIVER THT ALREADY HAS PLAY.
JUST TAKE THE BOLT AN CARREIER IN YOUR HANDS EYEBALL SQUARE THE LUGS TO THE CARRIER AN PUSH BACK ON THE BOLT IT TAKES VERY VERY LITTLE FORCE BEOFRE IT SPINS OUT. AD ANY SIDE PLAY AN IT WONT HOLD AT ALL. YOU PUTTING A LOT OF FAITH ON A .040 THICK SHEET METAL RAIL TO KEEP YOU FACE SAFE. BTW IT WILL BE PUSHING DOWN ON THE RH RAIL THE THINER OF THE TWO THAT RAIL IS .040 THICK . SO WAHTS GOING TO MOVE FIRST THE .040 SHEET METAL RAIL THAT IS UNSUPORTED ON ITS END OR THE ONE PUND PLUS CARRIER?????
THE MORE I LOOKED INTO THE SET UP THE MORE I SEE WRONG. BEARING IN MIND THT I KNOW OF A GUN THAT FAILED THAT HAD A SLOT MILLED INTO A AREA THAT HAD EVEN MORE CONTACT OF THE BOTL AS THE SLOT WAS MILLED FURTHER DOWN ON A CARRIER THAT WAS NOT MILED AWAY LIKE A BULGY 5.45 FURTHER BACK. ON HIS THE SLOT JUST WORE TO THE POINT OF THE BOLT STARTING TO RIDE OVER. ON YOUR SET YOU GOT ABOUT .030" OF SQUARE CONTACT AREA IF YOUR LUCKY . EVEN IF IT DOSENT TWIST ITS GOING TO WEAR FAST.
TO PUT IT ANOTHER WAY YOU HAVE ABOUT A PIN HEADS OF CONTAGT AREA AN IT MIGHT NOT EVEN BE SQUARE TO EACH OTHER BEING USED AS A CONNECTION TO SHOVE A ONE POUND CARRER BACK AN IF THE RAIL ALLOWS THE BOLT TO ROTATE IS OUTER LUG ABOUT .035" OR LESS DOWN THERE NOTING STOPING THE BOLT FROM GOING BACK 3/4S OF A INCH REALLY REALLY FAST.
I WAS INTRIGUED BUY YOUR IDEAS BECAUSE IMO GETTING THE BARREL CLOSER TO THE MAG IS KEY TO A SUCESS FULL PISTOL CAL AK. HOWEEVER UNLESS THERE IS AWAY TO INSURE A BETTER INTERFACE OF THE TWO PARTS ILL STAY AWAY FROM IT . THE RESSURES YIUR DEALING WITH ARE SOME THING TO BE VERY CAREFULL OF.
YOU MIGHT GET AWAY WITH A WELL FITED BLOCK BETWEEN THE BOLT HEAD AN THE CARRIER . HOWEVER IS EE NO WAY THERE IS NOT GOING TO BE ROTATIONAL FORCE ON THE RAIL SOMEHTING IS NOT GAMBLE ON.
I LOOKED AT HOW YOIU CAN WORK AROUND THE ISSUES I SEE. AN ASIDE FROM A TWO PIECE BLOCK SOME HOW GOING AROUND THE STEM I SEE NO NON PERMINATE MODIFICATIONS THAT WEILL WORK.
I HAVE ONE IDEA THAT WOULD POSSABKLY WORK IF YOUR WILLING TO ODIFY A CARRIER ( THE CHEAPER OF THE TWO PARTSA N LIKEY EASYIEST TO FIND.
IF I WERE NOT GOING TO MOD THE BOLT I WOULD MILL THE VERY END OF THE CARRIER SLOT OPEN DIRECTLY ACROSS FROM THE THE CHARGE HANDEL TO ALLOW THE BOLT TO ROTATE OUT AN BE REMOVED FFROMTHE FRONT AN THEN I WOULD WELD IN THE GROOVE BEHIND THE BOLT COMPLETLY ACROSS TO ALLOW THE ENTIRE BACK OF THE BOLT TO MAKE CONTACT . ID SET IT UP SO THERE WAS ZERO FOR AFT PLAY ELEMINATING OTER ISSUES AN THEN ID MILL OR GRIND THE BACK OF THE CARRIER TO ALLOW THE PIN TO PROTRUDE FOR A HAMMER STRIKE. THIS WOULD IMO OFFER A SAFFER MORE RELIABLE SET UP. WHATS A CARRIER COST THESE DAYS ??$60 - $75? YOU COULD GRIND THE SLOT OPEN VS MILL AS IM AWARE YOU DONT HAVE A LOT TO WORK WITH THE WELDING SHOULD BE DONE WITH A 4140 TYPE OF ROD .
HELL YOU MIGHT BE EVEN TO WELD IN A BLOCK THAT COULD BE REMOEVED LATER ??
THIS THREAD HAS GIVEN ME S FEW IDEAS AS I HAVE BEEN LOOKING AT THIS FOR ABOUT 4 HOURS TODAY AS IM PLANING ANOTHER BLOW BACK IN 9MMX23 WIN THAT WILL USE A 7.62X25 MAG. I FIGURE IF YOU CAN MAKE X25 FROM 223 YU CAN ALSO MAKE A PRETTY HOT 9MM ROUND AS WELL. I LIKELY WILL JUST MILL AN ENTIRE BOLT/CARREIR ASSEMBLY LIKE THE ONES THAT WERE SOLD COMMERCIALY BUT TO MY SPECS AS WELL AS A FRONT TRUNON / BLOCK TO HOLD THE BARREL. ON A BLOW BACK IF YOU HAVE A MILL OR EVEN A DRILL PRESS OU CAN MAKE A TRUNINON FROM SOME 1 1/4'" STOCK MAYBE EVEN ALUMINUM . YOUR BOLT HOLD BACK MAG WOULD WORK WELL FOR A ALUMINUM TRUNION .