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Old 11-04-2009, 06:20 PM   #11 (permalink)
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having a friend w/ a machine shop is definately a plus.
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Old 11-04-2009, 08:22 PM   #12 (permalink)
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The front gas block on my 74 has a hole in the bottom that goes right through. I was thinking about after head spacing and putting together the back half of the barrel I could push the front gas block into the gas tube. Mark the bottom of the barrel with the bottom hole in the gas block. pushing off the block and measure to the top, drill and be done with it.
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Old 11-04-2009, 10:42 PM   #13 (permalink)
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Hello woodsworld,
Perhaps you can install your gasblock perfectly inverted at the correct location on the blank barrel. Then use that bottom gb hole as a drill jig for the barrel port !!!!! Use the correct drill bit for the port of course.

PS: this assumes that the gb was drilled at 90 degees to the bore axis.

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Old 11-05-2009, 08:34 AM   #14 (permalink)
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Before you drill through it is a good idea to push a bullet to the point where the gas port hole will be. Then drill carefully watching for the change in color of the chips. This will keep you from going into the barrel on the other side and also reduces the problem of burrs around the hole inside the barrel.
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Old 11-09-2009, 12:25 AM   #15 (permalink)
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No offense but I think that is a bad idea. The pressure involved in getting a bullet in or out of a barrel is incredible. Just measure to total length of drill commitment and chuck up the drill at that point so that there is no extra outside the chuck.... this will keep you from drilling to far, dremel excess off bit if you cannot achieve that... hope that helps. BTW after you drill hole, hit it with a .25 bit and champfer the hole to guarentee function in case you were off by alittle by your calcolations.... like a golf T in appearance. Hit the area to be drilled with the side edge of a flat file and then center punch it... drill 90 degrees.

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Originally Posted by resting View Post
Before you drill through it is a good idea to push a bullet to the point where the gas port hole will be. Then drill carefully watching for the change in color of the chips. This will keep you from going into the barrel on the other side and also reduces the problem of burrs around the hole inside the barrel.
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Old 11-10-2009, 10:05 AM   #16 (permalink)
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I can't see what the problem is for drilling top-dead-center. It isn't magic. If you have the barrel already on the gun, which IMO is infinitely better than pressing on a fully-assembled barrel, then all you need to do is clamp it down on your drill press table so the receiver itself provides alignment. Mark/scratch/file the spot, give it a good center punch, and double-check with Eyeball 1.0 to confirm it is at TDC. Drill. Done. Go slow, of course, and don't force it. HIGHLY RECOMMENDED to use a drill press or something else to hold the bit, otherwise when the bit torques, and it will, you'll snap off that bit. I for one have never done that but I've dug out enough broken bits to know it doesn't pay to be "that guy" that digs out that bit.





Resting's recommendation is spot-on. It isn't that hard to hammer something out of a .22 sized barrel. A hammer and an ample supply of cleaning rods and you're all set.

It is NOT a bad idea to push something into the hole - bullet, brass cleaning rod, wooden dowel, anything - because if you have ever drilled metal you'll understand that the bottom of an unsupported hole will leave a burr that extends past the bore you just drilled. In other words, into the barrel. On the 45 win mag I decided to try drilling without a support just to see, and sure enough the drill raised a burr in the barrel even when going slow. Sharp bits help reduce this. Much easier to deburr a .45 sized barrel, but still a PITA.

If you don't support the hole, have fun getting those burrs out. You'll fiddle with cleaning rods, the drill bit, and a paper clip or some other thin and bendy thing to try to break off those burrs. On an open hole it is no problem, you either counter-bore the bottom of the hole or use a deburring tool. But you simply can't do it in a long tube.
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Old 11-10-2009, 10:41 PM   #17 (permalink)
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drill a hole slightly under size then drill to correct size that way any burrs are very small and knock of easlt use a stop on your press or on the bit so you dont hit the other side of the barrel. I try to drill in a grove as well
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Old 11-14-2009, 07:36 AM   #18 (permalink)
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Wow lots of good advice Thanks for all the imput. This seems like a pretty good forum.
I think Ill put a wooden dowl in the barrel I was already thinking of that. Thanks all
Paul
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