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New AK-Builder Jig In Action. My First Time On YouTube

1064 Views 23 Replies 13 Participants Last post by  Contract_Pilot
OK, My first attempt at you tube...

+ YouTube Video
ERROR: If you can see this, then YouTube is down or you don't have Flash installed.
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Thanks vey much for the video and tips on using the new jig. I do not have a shop press, could I used a 6 or 8 inch vise to bend a flat with this jig?
Nice vid. If you color coat a portion of the jig front or rear it makes it fool proof. I had some guys at a build party put it in backwards
Very nice set up Curtis has made. Excellent video. Thank you Contract-Pilot.
Nice video! The new jig looks to be about twice as easy with less work and final fitting needed than my 555th style jig.
Damn,I just got done doing that today on my lunch break.Excellent jig and flats everything fit and lines up spot on.

One thing i did do was instead of bending it and then trying to line up the front trunnion holes, I clamped the trunnion in on each side before I bent it and used the appropriate drill bit and drilled them through.Worked PERFECT!That wouldnt be possible if the top rails weren't bent and trimmed so A+ for Curtis!
Damn,I just got done doing that today on my lunch break.Excellent jig and flats everything fit and lines up spot on.

One thing i did do was instead of bending it and then trying to line up the front trunnion holes, I clamped the trunnion in on each side before I bent it and used the appropriate drill bit and drilled them through.Worked PERFECT!That wouldnt be possible if the top rails weren't bent and trimmed so A+ for Curtis!
That's a great idea...
I am refitting the press with an air over hydraulic cylinder this weekend.
Nice video, thanks for sharing it.

One thing you could try, put some oil or light grease on the flat where it gets pressed into the jig (the contact points), this makes is slide in easier and also helps prevent or minimizes those little scuff marks on the sides of the receiver.
Nice video! The new jig looks to be about twice as easy with less work and final fitting needed than my 555th style jig.
But wrestling with getting the flat lined up is half the fun. :D
Haha! Yes, tighten, measure, loosen a smidge, bump the flat, tighten, measure, loosen AGAIN, bump, tighten, measure.

Then repeat! :rofl:
Nice video, thanks for sharing it.

One thing you could try, put some oil or light grease on the flat where it gets pressed into the jig (the contact points), this makes is slide in easier and also helps prevent or minimizes those little scuff marks on the sides of the receiver.
It dose not show in the video but what I found that works is rub down the female part of the die with Teflon grease.
It looked to me like you had the flat on the jig backwards.I thought Curtis told me the 4 little pins were to go in the trigger guard rivet holes.
Am I just looking at the video wrong, maybe I misunderstood.
Haha! Yes, tighten, measure, loosen a smidge, bump the flat, tighten, measure, loosen AGAIN, bump, tighten, measure.
Then repeat!
LOL exactly, I didn't mind doing it, I guess I'm easily entertained :D


what I found that works is rub down the female part of the die with Teflon grease.
OK, you had it down, just didn't mention it.
I found out after doing my first flat, it was hard to get the folds started and had a bunch of scratches on the bottom edges of the sides, even with a light lube it was like night to day.
LOL exactly, I didn't mind doing it, I guess I'm easily entertained :D
Me, too! :D

And if THAT'S fun, just think how much fun a bucking bar and a maul are for bending the upper rails! :)
Great video thanks for sharing. I think members will get some good mileage out of this video.
And if THAT'S fun, just think how much fun a bucking bar and a maul are for bending the upper rails!
Bucking bar? Now your starting to get into the high tech end of it. :D
I need to be entertained so I just worked the upper rails with a large faced hammer, start tapping from one end to the other only bending it a tiny bit every pass. If I remember right it took twice or three times as long to do this then setting the flat up in the jig.
I just don't understand why everyones in such a rush these days :lol:
3
It looked to me like you had the flat on the jig backwards.I thought Curtis told me the 4 little pins were to go in the trigger guard rivet holes.
Am I just looking at the video wrong, maybe I misunderstood.
He changed it to use the mag well and the rear trigger guard hole for alignment.

If you use one of his flats to align a flat you can drill alignment pin hols in the old location to bend tapco flats. You will also need to drill the same holes in the top bar also.

I did a trip last year in my airplane made a stop at AK-builder Curtis took these photos from my plane..

Curtis on his cell phone getting ready for a flight..


AK-builder shop where all the wonderfull tools and are built.


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